E : Eco-Operation and Technology
In the pillar, the Company targets a 50% reduction in Scope 1 and Scope 2 greenhouse gas emissions (from total emissions) by 2050, comprising 20% from energy efficiency and energy conservation initiatives and 30% from the transition to clean energy sources.
Energy Intensity Index: 83.16% EII
Energy saving: 362,139 GJ
GHG Reduction: 23,176 tCO2eq
Emission Reduction Programs
IRPC is committed to optimizing energy efficiency and reducing environmental impacts through the continuous enhancement of our production processes. This includes efforts to improve efficiency in heat and steam management, reduce electricity consumption, enhance logistic management, as well as engaging in collaborative initiatives with PTT Group.
As part of this commitment, IRPC has implemented a program covering 2 categories of activities aimed at energy saving and CO2 emission reduction. These consist of Operational Control projects and Process Improvement projects.
- Operational Control Projects, covering reduction of electricity consumption, reduction of internal heat loss and steam consumption in the operation process.
- Process Improvement Projects, covering equipment installation, electricity production facilities improvement.
Solar Floating Project
The project utilizes 3 reservoirs primarily designated for water supply production, with solar panels installed on the earthen surfaces of the reservoirs, measuring approximately 200 rai. Solar panels will be installed on the water surfaces of these reservoirs, with a total installed capacity of 12.5 MW and a peak of 8.5 MW. The panels generate direct current electricity, which is converted by an inverter into alternating current. This is then sent to a transformer, where the voltage is increased from low voltage to high voltage (6.6 kV), passing through an electricity meter before being transmitted to the electricity system of the project and distributed to the factories in the IRPC industrial zone. The system operates 24 hours a day for the project’s 25-30 years lifespan.
IRPC’s 12.5 MW Solar Floating Plant was awarded the Thailand Voluntary Emission Reduction (T-VER) certificate by the Thailand Greenhouse Gas Management Organization (TGO). The project is registered as a T-VER project and is expected to reduce greenhouse gas emissions by an average of 9,459 tons of CO2 equivalent per year over the 7-year carbon credit calculation period from 1 January 2021 to 31 December 2027.
Holistic Steam Management
The Company has adopted a Holistic Steam Management approach to enhance system stability, reduce operating costs, and improve overall energy efficiency. Priority is given to equipment capable of rapidly stabilizing the system at lower cost.
A feasibility study on increasing 25-bar steam supply from Steam Generation Unit 4 demonstrated reduced steam production costs and improved system stability from the additional steam output. This was particularly significant following the shutdown of the coal-fired power plant, as the unit now functions effectively as an auxiliary boiler, enhancing overall steam system flexibility.
The key objective of energy management at Steam Generation Unit 4 is to increase boiler load through 25-bar steam export. This improves boiler efficiency from 77% to 82%. The efficiency improvement reduces fuel consumption by approximately 15,464 GJ per year and decreases greenhouse gas emissions by approximately 952 tCO2eq per year.
This initiative reflects the Company’s commitment to enhancing energy efficiency while reducing greenhouse gas emissions and supporting tangible energy management and climate change objectives.
Reduce Excess Oxygen in the Heater Furnace
The Company implemented a project to reduce excess oxygen in the heater furnace with the objective of improving fuel energy efficiency and enhancing combustion performance. This was achieved by upgrading the flue gas damper control system to enable more precise and accurate adjustment of the opening and closing positions.
Prior to the project implementation, the flue gas control equipment had limitations in adjustability, preventing further reduction of the damper opening beyond a certain level. As a result, excessive air was drawn into the heater furnace, leading to higher excess oxygen levels in the combustion process and suboptimal fuel energy efficiency.
Following the equipment upgrade, the Company is now able to more effectively control the amount of air entering the heater furnace, reduce excess air, and improve the completeness and stability of the combustion process. Consequently, heater efficiency increased from 82% to 86%.
The efficiency improvement has resulted in fuel energy savings of approximately 43,705 gigajoules per year and a reduction of greenhouse gas emissions by approximately 2,810 tons of carbon dioxide equivalent per year (tCO2eq/year). This translates into an estimated economic benefit of approximately 15-22 million Baht per year. The project demonstrates an effective initiative to enhance energy efficiency while reducing environmental impacts and supporting the Company’s long-term energy conservation policy.
Main Fractionator Heater Coating (VGOHT Unit) to Improve Energy Efficiency
The Company implemented a coating project for the Main Fractionator Heater in the VGOHT unit with the objective of improving fuel energy efficiency and reducing heat loss from the furnace. This was achieved by applying a special high-temperature coating to the inner furnace walls, enhancing heat distribution and reflectivity within the combustion chamber.
The improvement enabled more efficient utilization of heat and reduced heat loss to the surroundings, resulting in a reduction in fuel gas consumption of approximately 4.6%. This corresponds to total energy savings of approximately 10,173 gigajoules per year and net cost savings of approximately 2.56 million Baht per year.
The project required an investment of approximately 1.56 million Baht, with a payback period of around nine months, demonstrating strong economic viability. In addition, it contributes to a reduction of approximately 543 tons of carbon dioxide equivalent per year (tCO2eq/year), supporting the Company’s greenhouse gas reduction targets and long-term sustainable business operations.